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If you want to make more than one unit of any given prop replica, it is inevitable to make molds of all the parts you need. This way you’ll be able to make multiple resin casts of each piece. For the Neutrino Probe, this presented a few unique challenges I had to tackle along the way due to the special nature of the body, its prototype parts and the fact that I wanted to put electronics in there. In this blog post I’ll show you exactly what I thought would work, what did’t work and – most importantly – what I ended up doing. [More…]

Well, well, well, what do we have here? Might that be a long overdue update on the Neutrino Probe project? “No, that’s impossible!”, you might think. After all, the last update was almost exactly one year ago! How could this still be a go? Well, you better believe it ’cause this baby is alive and kickin’! Still not positive? Jump past the break to look for yourself. Have you ever been told that you’re hard to convince of something? [More…]

To join two plastic parts, for example styrene, I use a special plastic glue. It works better than “normal” glue, because it somewhat dissolves the affected areas of plastic and then welds them together on contact. This way both parts become one and are therefore being connected permanently. [More…]

Welcome to the first part of my progress report covering the creation of my ODN Scanner! In this part I will show you how I scratchbuilt the prototype (the so-called master model) of this prop that I will later cast in resin. Part II and the Tutorial will then cover how I did the silicone rubber mold and how to build up one of the resulting kits. [More…]